Manufacturing Process

Laser Cutting

Laser Cutting

Brake press metal forming

Brake press metal forming

Tapping

Tapping

Sawing

Sawing

Milling / Machining

Milling / Machining

Grinding / Metal finishing

Grinding / Metal finishing

MIG Welding, TIG Welding

MIG Welding, TIG Welding

Powder coating

Powder coating

Hardware insertion

Hardware insertion

Assembly

Assembly

Facility & Equipment List

GENERAL FACILITY INFORMATION

  • Over 120,000 Square feet of Modern Manufacturing, Assembly, Finishing, and Shipping floor space.
  • Located in Close Proximity to all Major Material Suppliers.
  • Major Arteries of Transportation all within Minutes of our Shipping Docks.
  • Major Rail, Air, and Common Trucking Lines all within Our Immediate Vicinity.

JOB TRACKING SYSTEM

Global Shop Solutions Estimating, job tracking and Accounting System

ENGINEERING COMPUTER SYSTEM

Network Programming System consisting of following components:
*Engineering System-

  • Solid Edge 3D Solid Modeling Design System
  • Solid Works 3D Solid Modeling Design System
  • HP color plotter “E” size
  • Turret Press Programming System
  • Merry Mechanization 3D Sheet Metal Fold Unfold Program
  • *Download System-
  • Berkshire Tech wireless download system

INSPECTION EQUIPMENT

  • Surface Plate 36 x 48
  • Surface Plate 24 x 18
  • Various Size calipers (6” 12” 24” 36” 48″) Metric and English.
  • Gauge blocks
  • Micrometers 0 to 6”
  • Height Gauge 0 to 40”
  • Various Small inspection instruments, Thread Gauges, Depth Gauges, Paint Gauge, Temp Gauge and Dial Indicators.
  • Spotweld pull tester 5,000 lbs. Capacity
  • 24” – 36” Diameter Pi Tape

SHEARING EQUIPMENT

  • 1 – 10’ x ¼ “ Thick Capacity Amada Power Shear

PIERCING & Laser Cutting EQUIPMENT

  • 1 – ENSIS FIBER LASER
  • 1 – Amada EMLK3610 NT with Auto load and parts picker (New 2017)
  • 1 – Amada Vipros 357 (58 Station)
  • 1 – 9” Right Angle Amada Notch
  • 1 – 15 Ton Rousselle Power Press
  • 2 – 25 Ton Rousselle Power Press
  • 2 – Kick Press
  • Assorted punches and Dies

BENDING EQUIPMENT

  • 1 – 10’ 130 Ton Accupress Programmable Press Brake
  • 1 – 4’ 35 Ton Amada 2 Axis Programmable Press Brake
  • 1 – 6’ 80 Ton Amada Programmable Press Brake
  • 1 – 12’ 250 Ton Accupress 4 Axis Press Brake
  • 1 – 10’ 135 Ton Cincinnati Programmable Press Brake
  • 1 – Manual tube Bender
  • 1 – Ercolina Power Tube Bender
  • 1 – 14 Gauge 48″ Power Pinch Rollers
  • 1 – 12’ 250 Ton Accurpress 3 Axis
  • Assorted American and European style Brake Tools

METAL DEBURING AND FINISHING

  • 1 – 37″ Timesaver Belt Deburing System
  • 2 – Checkmate Edging Machine
  • 1 – 6″ Pedestal belt sander
  • 1 – Wilton combination 6′ vertical 12″ disc sander
  • 2 – Sweco Finishing mill tumbler
  • 1 – 60″ Horizontal Stroke Sander

SAWING EQUIPMENT

  • 1 – Scotchman 10” cold saw
  • 1 – 13” Eisele auto cold saw
  • 1 – 12” grizzly cutoff saw
  • 1 – 18” Yilmaz auto miter saw
  • 1 – Kalamazoo 13” cold saw fully automatic
  • 1 – Makita 8” miter saw
  • 1 – 10” table circular saw
  • 1 – Grob vertical band saw
  • 1 – Amada #250 horizontal band saw

MACHINING EQUIPMENT

  • 4 – Bridgeport Milling Machines
  • 2 – Rockwell Table Mounted 1/2″ Drill Presses
  • 1 – Walker Turner table mounted tapping head
  • 4 – Delta pedestal 5/8” drill press
  • 1 – Manhattan pedestal 1/2” drill press
  • 1 – Craftsman Pedestal 1/2” drill press
  • 1 – Rockwell Pedestal 3/8” drill press
  • 1 – Fully automatic, computerized 12 hole tapping machine
  • 1 – Ettco-Emrick 12 position tapping machine
  • 1 – 12″ Clausing Lathe
  • 2 – Powermatic 1/2” table drill presses
  • 1 – Schultz 6″ × 18″ Surface Grinder
  • 1 – 65 ton Edwards Iron Worker
  • 1 – Fosdick 5ft Radial Arm Drill

HARDWARE INSERTION EQUIPMENT

  • 2 – 8-Ton Haeger Manual Feed
  • 2 – 6 ton Haeger Manual Feed

WELDING EQUIPMENT

  • 5 – Miller 250 Amp Syncrowave T.I.G. Welders
  • 1 – Miller 300 AMP Syncrowave T.I.G. Welder
  • 2 – Millermatic 251 MIG welder
  • 1 – Millermatic 255 MIG welder
  • 1 – Millermatic 141 MIG welder
  • 1 – Lincoln 175 AMP Syncrowave Welder
  • 8 – Miller 250 AMP MIG Welders
  • 1 – Sulzer-Metco Flame Spray Gun
  • 1 – I.W.T. Lynx Stud Gun Welder
  • 1 – Oxygen/acetylene burning torch set
  • 2 – Thermal Dynamics plasma cutter .50 capacity

SPOT WELDERS

  • 2 – Amada 80 KVA Spotwelder
  • 1 – 40 KVA Lors Spotwelder with programmable control
  • 1 – 75 KVA Lors Spotwelder with programmable control
  • 1 – TECHNA TE-300 Handheld

MATERIAL HANDLING EQUIPMENT

  • 1 – Hyster 1.5 ton stand up rider forklift
  • 2 – Caterpillar 2.5 ton riding forklift
  • 10 – Manual Hand Jacks
  • 1 – TCM riding forklift 2.5 tons
  • 1 – Yale riding forklift 1.5 tons
  • 2 – Walk behind prime-mover electric forklift
  • 1 – Crown walk behind electric Forklift
  • 1 – Clark Electric Forklift, 12,000 lbs
  • 1 – 2016 Dodge Diesel Pick-up truck
  • 1 – 2015 Hino 26’ truck
  • 1 – 2005 Hino 24’ truck
  • 1 – 2001 Ford F350 Diesel 15’ truck
  • 1 – 1990 Fiore 10’ Mitsubishi Flatbed
  • 1 – 2005 Fiore Box Truck
  • 1 – 2000 Ram Pick-up Truck
  • 1 – 2008 Trailer
  • 1 – 2024 Hino 26’ truck

PAINT EQUIPMENT

  • 4 – Nordson/Versa-Spray – 2 powder coat system
  • 4 – Nordson SureCoat powder coating guns/system
  • 1 – 8′ × 10′ × 7′ baking oven
  • 1 – 26′ × 10′ × 10′ baking oven
  • 2 – 12′ × 7′ × 6′ open spray booths
  • 1 – 7′ × 7′ × 6′ open spray booth
  • 1 – 20′ × 10′ × 8′ open spray booth
  • 1 – Nordson Reclaim Powder Spray Booth
  • 2 – Hotsy model 980A steam cleaner/phosphate steam spray systems

ON SITE PLATING CAPABILITIES

  • Iron Phosphate pretreatment for steel

MEDIA BLASTING

  • 1 – Pirate Brand 3.5 Ft. Pot/Media Blasting with multiple blast media capabilities.

Our Commitment to Quality

At Pepco Manufacturing Co., one principle has guided us since day one:
Quality comes first.

From initial design to final inspection, we maintain rigorous standards at every stage of the manufacturing process. Every detail matters. Our experienced team emphasizes precision, consistency, and craftsmanship—ensuring every part is made right the first time.

Our dedication to quality is embedded throughout our organization. We are proud to be 9001:2015 certified, and our in-house quality control team conducts thorough inspections to guarantee our products meet the highest standards.

At Pepco, quality isn’t just a goal—it’s the foundation of everything we do.

Metal Punching